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Sample Applications Crankshafts
Crankshaft

Material

Steel

Tool Band
Process two-step
Results Rpk < 0,1 µm
Rk < 0,35 µm
Rvk > 0,1 µm
R < 0,9 µm
Sheet cover 85% removed
Cycle time 35 sec / piece
Special features Finishing of main bearings and connecting rod bearings and offlange (oil seal seat, torque-free). Removal of sheet mantleand rounding of casting flashes by adjustedtwo-step process. Finishing with rigid machine block.
Machine type 720/4 CenPro
(pdf) ->
Crankshaft
 
 
Crankshaft R4 Crank Shaft

Material

Cast Product

Tool Band
Process one-step
Results Rpk < 0,2 µm
Rk < 0,7 µm
Cycle time 54 sec / piece
Special features Finishing of main bearings and connecting rod bearings and offlange (oil seal seat, torque-free). Finishing with rigid machine block.
Machine type 720/3 CenPro
(pdf) ->
Crankshaft
 
 
Crank Shaft R4 Crank Shaft

Material

Steel

Tool Band
Process two-step
Results Rz < 0,8 µm
Cycle time 73 sec / piece
Special features Finishing of main bearings and connecting rod bearings and of flange (oil seal seat, torque-free).Two-step finishing in 1-station machine with two NC-controlled, movable machine blocks.
Machine type 720/1 vertical

Crank Shaft
 
 
Crank Shaft V8 Crank Shaft

Material

Steel

Tool Band
Process two-step
Results Rpk < 0,13 µm
Rk < 0,3 µm
Rvk > 0,8 µm
Cycle time 40 sec / piece
Special features Finishing of main bearings and connecting rod bearings, pins, and flange (oil seal seat, torque-free), and of flanged bearing.
Finishing with one rigid machine block per station.
Machine type 720/3 CenPro
(pdf) ->
Crank Shaft
 
 
Crank Shaft R6 Crank Shaft for Trucks

Material

Steel

Tool Band
Process one-step
Results Rpk < 0,2 µm
Rk < 0,6 µm
Rvk < 1,2 µm
Ra (Radiuses) < 0.4µm
Cycle time 220 sec / piece
Special features Finishing of main bearings and connecting rod bearings, flange (oil seal seat, torque-free), and of flanged bearing.Radius finishing of main and connecting rod bearings.Step-by-step finishing, workpiece transport NC-controlled
Machine type 720/1 Trucks

Crank Shaft